Welding practice

After getting very frustrated while trying to weld bits and pieces of scrap, I finally started to "get the hang" of this gas welding business!

When I was finally able to weld four pieces of tubing together in the shape of a square, add a valve stem and then pressurized this assembly without any pressure loss, I proceeded to deform this assembly (while under pressure) and checked the assembly for leaks. It took some more practice but I finally achieved this "milestone".

I knew that I was still a long ways away from the aircraft welding level so I decided to assemble a miniature version of the fuselage for additional welding practice but also to practice the tube cutting and notching techniques.

I obtained some mild steel from local hardware store and started to teach myself the tricks of cutting, shaping, and welding tubing. 

 

 

 

 

 

 

 

This is a photo of the upper and lower practice fuselage sections.

 

 

 

 

 

 

 

 

This photo shows the assembled practice fuselage section.

 

 

 

 

 

 

 

 

A different view of the practice "fuselage" section.

 

 

 

 

 

 

 

 

Here is a good view of how a joint should NOT look!!  

I severely undercut (I think that is the right terminology) the angle tube and consequently needed to add a LOT of filler.

UGLY!

 

 

 

 

 

 

 

 

Here is a view of the "tail" section.

 

 

 

 

 

 

 

 

A close up view of one of the last joints I welded on this "practice" fuselage. 

This one did not turn out too bad.

 

Here is a view of a practice cluster weld with simple 45 degree joints.

 

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